In the world of industrial fluid management, reliability isn't just a feature—it's the foundation of operational success. That's why global industries consistently turn to KSB, a brand synonymous with German engineering, innovation, and unparalleled quality. But for international clients, accessing these high-performance industrial pumps efficiently and cost-effectively can be a challenge. 

Our Deep-Rooted Partnership with KSB

At SOOU PUMP, our mission has always been to provide more than just products; we deliver comprehensive pump sourcing solutions. Our long-standing partnership with KSB is built on a shared commitment to excellence. We are not just a reseller; we are an extension of the KSB quality promise, equipped with the technical expertise and logistical network to serve a global clientele. Our position as a leading industrial pump supplier in China gives us unique advantages in inventory, response time, and application support.

Witnessing Engineering Firsthand: Our KSB Factory Tour

To truly understand the value embedded in every KSB pump, one must witness its creation. We recently had the privilege of visiting a state-of-the-art KSB manufacturing facility, and the experience reinforced our confidence in the brand.

As you can see in our video, the factory is a showcase of precision and automation. From the robotic arms handling heavy components with micron-level accuracy to the rigorous, multi-stage quality control checks, every step is designed for perfection. This commitment to advanced manufacturing is why KSB pumps consistently deliver superior efficiency, durability, and lower total cost of ownership. When we export pumps from China, we are exporting this guaranteed quality.

The SOOU PUMP Advantage: Why Source KSB Pumps from Us?

Choosing SOOUPUMP as your KSB pump exporter provides tangible benefits for your international projects:

• Competitive Sourcing: Leveraging our strong distribution network in China, we offer highly competitive pricing on a wide range of KSB products, from centrifugal pumps to submersible units.

• Vast Inventory & Rapid Delivery: We maintain a substantial inventory of popular KSB models, significantly reducing lead times compared to ordering from other regions. We get your project moving faster.

• Expert Technical Support: Our team consists of experienced engineers who can help you with model selection, system design, and troubleshooting. We ensure you get the right pump for your specific application.

• Seamless Export Logistics: We are experts in international trade. From secure packaging to customs clearance and global shipping, we manage the entire process to ensure your order arrives safely and on time.

Your Global Partner for Pumping Solutions

The combination of KSB's world-class manufacturing and SOOU PUMP's dedicated service creates an unbeatable value proposition. We bridge the gap, making premium high-performance industrial pumps accessible to you, no matter where your project is located.

Are you looking for a reliable partner to source KSB pumps from Asia? Look no further.

Contact the SOOU PUMP export team today to discuss your requirements or request a quote. Let's build a powerful and efficient future, together.

In the vast world of packaging materials, plastic woven valve bags are becoming an indispensable packaging choice for many industries with their excellent performance and constantly innovative technology. Today, let us take a deep look at the technical characteristics, application fields, and potential market trends of plastic woven valve bags. ​

 

1. Application fields

Plastic woven valve bags play an important role in many fields with their unique advantages. ​

The backbone of the packaging industry

In the packaging industry, plastic woven valve bags are widely used in the packaging of various products. In terms of food packaging, it can provide safe, hygienic and beautiful packaging for powdered or granular foods such as flour and rice. Its good sealing effectively prevents food from getting damp and deteriorating, and extends the shelf life of food. In the field of chemical raw material packaging, the high strength and corrosion resistance of plastic woven valve bags make it an ideal choice for packaging chemical products such as soda ash and fertilizers, ensuring the safety of hazardous chemicals during storage and transportation.

A powerful assistant in the agricultural field

Plastic woven valve bags are also indispensable in agricultural production. The packaging of pesticides, fertilizers and other materials requires extremely high performance of bags. Plastic woven valve bags can not only bear the weight of these materials, but also effectively prevent leakage and protect the quality of agricultural production materials. At the same time, in the packaging and transportation of agricultural products, such as potatoes, sweet potatoes and other agricultural products, plastic woven valve bags have become the first choice of farmers because of their durability and low cost. ​

A reliable partner in the logistics industry​

With the vigorous development of the logistics industry, the demand for packaging materials is also growing. Plastic woven valve bags are an ideal choice for packaging all kinds of goods in logistics transportation because of their lightness, strength and easy stacking. It can effectively protect the goods from damage during transportation, while facilitating handling and storage, and improving logistics efficiency. ​

 

2. Market trends​

Facing the rapid development of science and technology and the continuous changes in market demand, plastic woven valve bags are striding towards intelligence, green environmental protection and personalized customization. ​

Intelligent development leads industry change​

In the future, plastic woven valve bag printing machines will be more intelligent. By introducing automated control and remote monitoring technology, the production process will become more precise and controllable. Operators can remotely monitor the operating status of the equipment in real time and adjust production parameters in time to ensure the dual improvement of production efficiency and product quality. This intelligent development trend will make the production of plastic woven valve bags more efficient and stable, bringing greater competitive advantages to enterprises. ​

Green environmental protection, practicing social responsibility ​

Today, with the increasing awareness of environmental protection, green environmental protection has become an inevitable trend in the development of the packaging industry. Plastic woven valve bags will pay more attention to the use of environmentally friendly materials and energy-saving technologies. For example, using degradable plastic raw materials to reduce pollution to the environment; optimizing production processes and reducing energy consumption. This green and environmentally friendly development direction not only meets the society's requirements for sustainable development, but will also win more market recognition and consumer favor for enterprises. ​

Personalized customization to meet diverse needs ​

With the increasing diversification of consumer needs, the market demand for personalized printing products is also increasing. Plastic woven valve bags will adapt to this change and provide more flexible and diverse printing solutions. Enterprises can customize unique patterns, logos and texts according to customer needs, making valve bags an important carrier for displaying corporate brand image and product characteristics. This personalized customization service will open up a broader market space for enterprises and meet the personalized needs of different customers.​

In summary, plastic woven valve bags have occupied an important position in the packaging industry with their excellent technical performance and wide application fields. In the future, with the continuous innovation of technology and the continuous changes in market demand, plastic woven valve bags will continue to play a key role in promoting the progress and development of the entire packaging industry. Let us look forward to plastic woven valve bags creating more excitement in the future!

In the production of plastic woven valve bags, the printing process directly affects the appearance, texture and market competitiveness of the product. As the core equipment for printing plastic woven fabrics and composite films, the "satellite" and "stacked" layouts of web-fed gravure printing machines have different focuses in the field of plastic woven valve bags. Gachn will focus on the characteristics of these two models in the printing of plastic woven valve bags to help you find a more suitable production tool.

Plastic woven valve bags are widely used in chemical, building materials, food and other industries because of their moisture resistance, load-bearing and sealing properties. The printing substrate is mostly plastic woven fabric (PP/PE woven fabric). The surface of this type of material is relatively rough, the thickness is relatively uniform, but there is a certain degree of ductility, which puts forward special requirements for the adaptability of printing equipment. According to the arrangement of the printing unit, the mainstream gravure printing machine is divided into satellite type and stacked type, and both have their own advantages in the production of plastic woven valve bags.

1. Satellite web-type gravure printing machine: the "stabilizer" for high-precision printing of plastic woven valve bags

The satellite structure, with its "all stars around the moon" layout, is ideal for printing plastic woven valve bags that require high overprint accuracy.

Core structure

All gravure plate cylinders are arranged around a central impression cylinder, like satellites around a planet. For plastic woven valve bag printing, 4-6 printing units are usually configured to meet the multi-color pattern requirements of most products.

 

Workflow

After the plastic woven base material (woven fabric or composite woven film) is unwound from the feeding section, it enters the printing area through the tension control roller, closely adheres to the surface of the central impression cylinder, and passes through each printing unit in turn to complete multi-color overprinting. For valve bags that need double-sided printing (such as brand patterns on the front and product instructions on the back), the reverse printing device can be used to achieve efficient production of "single-sided single color + other side multi-color", and finally rewound into rolls by the receiving section.

 

The core advantages of plastic woven valve bags

（1）High overprinting accuracy and fit to rough surface: There are warp and weft lines on the surface of plastic woven fabric. The satellite-type central embossing roller is rigid, which can make the substrate evenly stressed and reduce the overprinting deviation caused by the unevenness of the woven layout. It is especially suitable for printing valve bags with fine text, QR codes or complex patterns (such as warning signs of chemical products and brand logos of grain packaging).

（2）Reduce substrate stretching deformation: Although the ductility of plastic woven fabric is lower than that of film, it may still be slightly stretched due to uneven tension during high-speed printing. The satellite-type single roller transmission throughout the whole process greatly reduces the risk of stretching and avoids "elongation" or "misalignment" of the pattern.

（3）Stability is suitable for mass production: Plastic woven valve bags are mostly batch orders. The satellite-type single embossing point reduces tension fluctuations, which can ensure the consistency of long-term continuous printing and reduce the scrap rate.

 

Limitations in the field of plastic weaving

（1）Drying efficiency is challenging for thick substrates: woven fabrics and composite films absorb a large amount of ink, while the satellite unit spacing is short, and the drying space for solvent-based inks is limited. A powerful drying system (such as high-temperature hot air circulation) is required, otherwise "smudge" problems may occur.

（2）Maintenance adaptability is slightly weaker: In woven printing, the printing plate is easily attached to the fluff of the woven fabric and needs to be cleaned frequently. However, the compact structure of the satellite results in a small operating space, and the cleaning and plate changing efficiency is slightly low.

 

Applicable to plastic woven valve bag scenarios

（1）Industrial-grade valve bags (such as cement bags and chemical raw material bags) made of thick woven fabrics or coarse textured substrates;

（2）Customized orders requiring complex patterns with more than 8 colors or special processes (BOPP lamination);

（3）Manufacturers that print valve bags with a width of ≥1 meter, or that produce multiple substrates such as paper and non-woven fabrics.

 

2. Stacked web-feed gravure printing machine: a versatile tool for flexible production of plastic woven valve bags

The stacking type is designed with independent units like "stacked" and is more flexible in the diversified production of plastic woven valve bags.

 

Core structure

The printing units are stacked vertically on the main wallboard, and each unit is equipped with an independent impression cylinder, which is uniformly driven by a gear system. For the plastic woven industry, 2-8 color groups can be flexibly configured, and even auxiliary units such as cold stamping and lamination can be added.

 

Workflow

After unwinding, the plastic woven substrate passes through the stacked printing units in sequence according to the preset path, and each unit completes one-color printing. Due to the large spacing between units, there is enough space for the substrate to pass through the drying device after printing before entering the next color group. The receiving department can choose ordinary rewinding or reserve tension for subsequent bag making processes according to needs.

 

Core advantages of plastic woven valve bags

（1）Fully dried, suitable for thick substrates: plastic woven cloth absorbs a large amount of ink, the stacked unit spacing is wide, and a multi-stage drying system (such as infrared preheating + hot air drying) can be installed to ensure that the ink is thoroughly dried, especially suitable for industrial valve bags printed with solvent-based inks.

（2）Easy operation and maintenance: The independent unit design makes plate changing and cleaning more convenient. When dealing with the common "fluff pollution" problem in plastic woven printing, the machine can be quickly stopped for cleaning to reduce production interruption time.

（3）Flexible expansion to meet customized needs: plastic woven valve bags often need to add color groups (such as 8-color complex patterns) or add special processes (such as local UV varnish to improve wear resistance) according to customer requirements. The stacked type can be easily expanded and configured to adapt to small batches and multiple batches of customized orders.

（4）Adapt to wide-format substrates: For printing of large-size valve bags (such as width ≥1 meter) in the chemical and building materials industries, the stacked type has more advantages in wide-format stability.

 

Limitations in the field of plastic weaving

(1) High requirements for tension control for overprinting accuracy: Plastic woven fabrics are transferred between multiple independent impression cylinders over a long path. Improper tension control may cause overprinting deviations, and a high-precision tension control system (such as magnetic powder brake + tension sensor) is required.

(2) Increase in equipment height workshop requirements: The vertical stacking structure results in a high equipment height, and it is necessary to ensure that the workshop has sufficient floor height (usually ≥4 meters).

 

Applicable to plastic woven valve bag scenarios

（1）Industrial-grade valve bags (such as cement bags and chemical raw material bags) made of thick woven fabrics or coarse textured substrates;

（2）Customized orders requiring complex patterns with more than 8 colors or special processes (BOPP lamination);

（3）Manufacturers that print valve bags with a width of ≥ 1 meter, or that produce multiple substrates such as paper and non-woven fabrics.

 

3. Satellite type vs. stacked type: comparison of core indicators of plastic woven valve bag printing

 

Comparison Dimension	Satellite	Stacked
Core Advantages	High overprint accuracy, suitable for fine patterns; strong batch stability	Complete drying, suitable for thick substrates; flexible operation and easy expansion
Typical color group	4-6 colors (meet most common patterns)	2-8 colors (expandable to more than 10 colors)
Equipment maintenance	Small space for changing plates/cleaning, a bit cumbersome when frequent	Independent unit, easy to operate and low maintenance cost

 

Conclusion: The key to selecting plastic woven valve bag printing

Satellite and stacked gravure printing machines are not "either this or that" in the production of plastic woven valve bags, but "precisely matched" according to product requirements. If your order focuses on fine patterns, thin composite substrates, and batch stability (such as food-grade valve bags), the satellite type is the first choice to ensure quality; if it focuses on thick substrates, multi-color customization, and wide-format production (such as industrial ton bag valve mouth printing), the stacked type can better improve production flexibility. In the plastic woven valve bag industry, the core of equipment selection is "adapting product characteristics and order models" - only by understanding the essential differences between satellite and stacked types can the printing process become a plus point to enhance product competitiveness. To learn more, click on the official website to contact us.

In the plastic weaving packaging industry, laminating technology is a key link in improving product performance. Whether it is a common waterproof ton bag or a delicate BOPP film composite packaging, the precise operation of the laminating machine is indispensable. Today, we will deeply analyze the working principles of laminating machines and BOPP film laminating machines in the plastic weaving industry, and at the same time see how the Gachn Group-90-FMS800 dual-host plastic laminating machine, this "industry expert", stands out with its hard-core technology.

 

1. Raw material preparation and melt plasticization: the transformation from granules to melts

 

（1） Raw material input

Conventional plastic weaving laminating is mainly PE granules, and functional masterbatches such as antioxidants and masterbatches can be added according to needs, and enter the extruder through the hopper. When laminating BOPP film, in addition to base materials such as PE, raw materials with better compatibility with BOPP film are often selected to ensure a more stable composite effect. The GC90-FMS800 laminating unit is equipped with an automatic feeder, making the input of raw materials more convenient and efficient.

（2） Heating and melting

The heating device outside the extruder barrel (such as a resistance heating ring) cooperates with the internal rotating screw to "double-treat" the raw materials: heating the raw materials to a molten state (PE melting point 105-135℃, PP 160-170℃), and the screw shearing makes the melt mixed more evenly. The Gachn Group-90-FMS800 dual-host plastic laminating machine uses a Toudao refined screw with a diameter of 90mm. It is also equipped with a fast column screen changing machine, which can stabilize the extrusion volume. The maximum extrusion volume of a single machine can reach 200kg/h. The barrel screw material is 38CrMoAlA, which is sturdy and durable, ensuring the stable melting and plasticization of the raw materials. For BOPP film laminating, due to the high melting point of BOPP (165-175℃), the ceramic heaters (30kw each) and Omron automatic temperature control instruments (eight) of the unit can accurately control the temperature, ensuring that the raw materials are fully melted and avoiding high temperature damage to the BOPP film.

 

2. Melt extrusion film forming: the birth of uniform film

 

(1)Melt filtration and voltage stabilization

The melted melt is first filtered through the filter to remove impurities, and then enters the voltage stabilizing device. This step is particularly critical for BOPP film laminating - the surface of the BOPP film is flat. If the melt pressure is unstable, it is very easy to cause defects such as bubbles and uneven thickness after compounding. The relevant devices of the Gachn Group-90-FMS800 dual-host plastic laminating machine can effectively ensure the stability of the melt pressure and lay a good foundation for subsequent film forming.

 

(2)T-die extrusion

The melt is finally extruded through the "T-die". The die flow channel is designed in a gradual change, which can evenly distribute the melt to the entire width to form a molten film that matches the width of the substrate. BOPP film laminating requires higher die precision to ensure that the film can perfectly cover the surface of the BOPP film. Gachn Group-90-FMS800 dual-host plastic laminating machine adopts a T-type die with a width of 1050mm. The die block is adjustable from 200 to 1050mm, which is achieved by adjusting the plug-in plate with a hand wheel. The die material is 5 chromium nickel molybdenum, equipped with ten Omron automatic temperature control instruments and ten Taiwan-made thermocouples to ensure stable discharge, allowing the plastic melt to flow evenly in the die, avoiding dead corners and speed fluctuations.

 

3. Substrate pretreatment: Make the bond stronger

In order to enhance the adhesion between the laminating layer and the substrate, the pretreatment link is essential, and BOPP film is particularly dependent on this:

·Corona treatment: Oxidize the surface molecules of the BOPP film through high-voltage discharge, increase the surface tension, solve its "non-stick" problem, and effectively prevent delamination.

·Preheating: The preheating temperature of BOPP film needs to be strictly controlled at 40-60℃, which can not only reduce the temperature difference with the melt, but also avoid deformation caused by high temperature; the preheating temperature of conventional woven fabrics is slightly higher (50-80℃). The laminating machine of the GC90-FMS800 unit is equipped with a preheating roller with a diameter of 350MM, which can accurately control the preheating temperature and improve the bonding effect between the substrate and the melt.

 

4. Composite lamination: "Intimate bonding" of substrate and film

(1)Synchronous lamination

The pretreated substrate (woven fabric or BOPP film) is transported to the bottom of the die head by the guide roller and accurately aligned with the extruded molten film. BOPP film is thin and has good stiffness. It has extremely high requirements for the synchronization of the travel speed and the melt extrusion speed. It needs to be guaranteed by a precise control system to avoid wrinkles or uneven stretching. The control system of the Gachn Group-90-FMS800 dual-host plastic laminating machine adopts PLC and touch screen, which can complete the synchronous operation of the whole machine. Its laminating line speed can reach 250m/min, and the unwinding is equipped with EPC automatic deviation correction, with a stroke of ±100mm, ensuring the precise lamination of the substrate and the film.

(2)Roller lamination

The substrate and the melt enter the roller group (steel roller + rubber roller) and fit tightly under pressure: the laminating pressure of BOPP film is about 0.2-0.6MPa, and that of conventional woven fabric is about 0.3-0.8MPa. The steel roller passes cold water to quickly cool the melt and solidify it into shape; the rubber roller plays a buffering role to ensure uniform lamination. The hardness of the rubber roller for BOPP film needs to be more carefully selected. The Gachn Group-90-FMS800 dual-host plastic laminating machine has two sets of laminating machines, including a 700MM diameter matte large cold roller (manufactured by a professional roller factory, spiral cooling) and a 250mm diameter silicone roller, as well as two QGB 125×80 pressing cylinders, which can provide stable pressure to make the lamination tighter.

 

5. Cooling, shaping and winding: the final "shaping" of the finished product

(1)Cooling and curing

The composite product is further cooled by multiple sets of cooling rollers (circulating cooling water) to completely cure the laminating layer. The thermal stability of BOPP film is poor, and rapid cooling can reduce the heating time and ensure dimensional stability. The laminating thickness is usually 0.01-0.1mm, which can be adjusted by the die opening, extrusion speed, etc. The BOPP film laminating has stricter control over thickness uniformity. The total water supply of the GACHN GROUP-90-FMS800 dual-host plastic laminating machine is 0.5m³/min, which can provide sufficient water for the cooling system. The laminating thickness can be adjusted between 0.008-0.03mm to meet different needs.

(2) Traction and winding

The cooled finished product is transported to the winder by the traction roller (the speed is slightly higher than the pressure roller, forming a slight tension to ensure flatness). When winding the BOPP film, the tension must be precisely controlled to avoid stretching and deformation, and finally rolled into a neat coil to complete the entire laminating process. The winder of the GACHN GROUP-90-FMS800 dual-host plastic laminating machine is a double-station large roller friction winding frame, which can realize automatic roll change without stopping the machine. The maximum diameter of the winding is 1500mm, and the winding shaft is 8 inches. It is also equipped with an automatic tension roller device and a 5.5kw variable frequency dedicated motor and Huichuan inverter, which can accurately control the winding tension to ensure that the coils are neat and tight after winding.

Six. Unique advantages of GACHN GROUP-90-FMS800 dual-host plastic laminating machine machine.

In addition to the above-mentioned outstanding performance in each link, the unit has many highlights: the use of wall panels and aluminum alloy guide rollers is durable and ensures smooth operation; equipped with automatic trimming devices, including two sets of Aibo trimming related equipment, edge material blowing fan and edge material automatic recovery system, which can improve the utilization rate of raw materials; total power reaches 100kw, air flow rate 0.6m³/min, power and air source are sufficient; the overall dimensions are (14.5 length × 7.5 width × 3.5 height) m, and the structural layout is reasonable.

 

I hope that through this analysis, you will have a clearer understanding of the working principle of the laminating machine and the advantages of the GACHN GROUP-90-FMS800 dual-host plastic laminating machine. If you want to know more equipment details or process skills, please leave a message in the comment area!

Understanding the Circular Rubbing Colour Fastness Tester:

Principle, Features, Operation

This Circular Rubbing Colour Fastness Tester is used for assess colored materials friction damage and surface color transfer. It is suitable test the upper materials, such as leather, plastics and fabric etc.

Principle
Under constant pressure condition, rubbing can be carried out in dry or wet circle wool felt, the machine will stop when the preset rub count has bees reached. Fastness can be judged by the effect on the sample material or the transfer of color to the rubbing pad and assessed by reference to a standard gray scale.

Features

• Test methods: dry rubbing, wet rubbing, perspiration rubbing, alcohol rubbing, organic liquids rubbing. (The probational liquid need to be prepared by customers)
• The counter can pre-determined test counts and show actual test count. The machine will stop when the preset count has been reached.
• Memory function: when preset count has not been reached, if to stop test by manual, the current number of test will be saved until to clear it to zero or continue testing; if to shutdown and restart the machine, the current data will be clear to zero, the preset count would be the value of last set.
• According to different requirements of testing, can be applied to correspondent load.

How to Conduct the Circular Rubbing Colour Fastness Tester

Acceptance:
Inspection accessories (according to order): Square iron block (dry rubbing test after organic solvent is moistened from the back), round aluminum block (help to cool sample during dry rub test), weight.

Prepartion:
Adjust the level of the Circular rub fastness tester according to the level.
Confirm the power supply and connect it. Turn on the power switch and emergency stop switch.
Click "English" to enter the test interface.
Click "Micro" to check if the machine is working properly.
Make sure the friction head is lifting and lowering normally without any jamming.

Dry rub test operation:
Install the wool felt: Lift the fixture and install the wool felt on it.
Place the specimen test side up and lower the fixture.
Install the weights.

Parameter settings:
Test times setting: Click "English", click "SETTING" to enter the parameter interface,
there are "Counter" and "Timer" modes, select "Counter" mode, click to set the number of times 64.
Speed set: 150 ± 5r/min.
Click "TEST" to return to the test interface, click "Zero" to clear, click "TEST" to start test.

For specimens with low melting or softening temperature coatings on the surface during testing, the machine should be stopped periodically to avoid heat damage.
A round aluminum block was placed over the area where the specimen was rubbed, and the specimen was placed on the circular aluminum block and allowed to sit for 30 seconds to help remove the heat before the test was continued.

When the testing cycles is reached, it will stop automatically. Lift up the fixture, remove the specimen and observe.

In the steel structure industry, precise and efficient processing technology is the goal pursued by enterprises. The Rhino H-beam steel cutting machine launched by Penta Laser is specially designed for processing H-steel, channel steel and other section steels, and has become a reliable "sharp tool" in the steel structure industry.

The powerful functions of Rhino H-shaped steel cutting machine

As a special laser cutting machine for section steel, the Rhino H-beam steel cutting machine can easily complete various processing needs such as cutting, beveling, drilling, unlocking, marking, and scribing. One machine has multiple uses, greatly simplifying the production process.

Five major advantages of laser cutting in the steel structure industry

Fast cutting speed: significantly improve production efficiency and shorten delivery cycle.

High precision: meet the cutting needs of complex steel components and reduce secondary processing.

Excellent quality: the cutting surface is smooth and burr-free, improving product quality.

Wide scope of application: supports processing of steel structure materials of different shapes and specifications, with strong flexibility.

Environmental protection and energy saving: reduce smoke and dust emissions, reduce energy consumption, and promote green manufacturing.

Penta Laser's Rhino H-beam cutting machine, with its high efficiency, low energy consumption, and high intelligence, provides a one-stop solution for steel structure companies, significantly improving processing capabilities while effectively reducing production costs.

In the future, PentaLaser will continue to provide more intelligent and efficient equipment for the steel structure industry, helping the industry achieve high-quality development!

 

Say goodbye to traditional inefficiency and embrace intelligent loading - Jiachuang-Jina automatic loading machine for bagged cement leads the industry change

In the cement industry, traditional manual loading methods have long faced pain points such as low efficiency, high cost, prominent safety hazards and high dependence on manpower. In response to these challenges, Gachn Jeenar Company innovatively launched an automatic loading machine for bagged cement. With intelligent and automated technology, it completely reshapes the loading process and provides cement production companies with efficient, stable and safe excellent loading solutions!

Core advantages:

Efficiency leap, production capacity doubled:

Equipped with high-precision industrial robotic arms and intelligent transmission systems, the loading speed is as high as 120 tons/hour, which is more than 300% higher than manual efficiency, easily meeting peak order demand and greatly increasing loading throughput.

Precise stacking, stable and reliable:

Using advanced positioning technology and adaptive stacking algorithms, ensure that bagged cement is neatly and stably stacked, effectively avoiding tilting and damage caused by uneven stacking during transportation, and significantly reducing the cargo damage rate.

Reduce costs and increase efficiency, and benefit in the long run:

One-button start, fully automated operation, significantly reducing manual dependence and related training investment, and effectively reducing comprehensive operating costs. The equipment investment payback period is short, achieving long-term economic benefits.

Flexible adaptation, intelligent interconnection:

Compatible with a variety of vehicle models (such as open cars, vans, etc.) and packaging specifications (50kg/ton bags, etc.). Support seamless docking with the factory MES/ERP system to achieve real-time monitoring and management of loading data, and assist in production decision-making.

Safety and environmental protection, people-oriented: The fully enclosed design effectively reduces dust dispersion and creates a cleaner working environment; completely eliminates the safety hazards caused by manual handling, ensures personnel safety, and fully complies with green factory construction standards.

Customer testimony:

After successful application at Jinniu Cement Plant, loading efficiency increased by 4 times, saving about 200 yuan/hundred tons of labor costs annually, and customer satisfaction increased significantly! The equipment operates stably, has a very low failure rate, and is easy to maintain, which solves the long-standing problem of "difficult recruitment" in one fell swoop.

Why choose Gachn-Jeenar?

Deep industry accumulation: Focusing on the research and development of automation equipment in the cement industry for 8 years, with mature and reliable technology and a deep understanding of industry needs.

Tailor-made solutions: Provide personalized solutions based on the actual working conditions of the enterprise, and provide full-process professional support from installation and commissioning to personnel training.

Worry-free after-sales service: 24-hour rapid response, relying on a complete service network covering the whole country to ensure the efficient and stable operation of the equipment throughout its life.

Have you ever wondered how the packaging bags for putty powder building materials and waterproof woven bags for cement are produced? The answer lies in a technology called "laminating"! Today, let's reveal the hero behind the scenes - laminating machine, and see how it uses high temperature and pressure to turn ordinary materials into powerful composite materials. ​

 

1. The magic of laminating machine: from plastic particles to composite film ​

The core work of the laminating machine is like "dressing" the material. Taking the extrusion laminating machine as an example, its work process is divided into four steps: ​

Feeding: Plastic particles are added to the hopper and fed into the extruder through the conveying device.

Heating and melting: The particles are heated, sheared and plasticized in the extruder to form a uniform molten plastic melt.

Extrusion coating: The molten plastic melt is evenly extruded through the extruder head (die lip) and coated on the surface of the running substrate to form a continuous film layer.

Cooling and solidification: The substrate coated with the film layer is quickly cooled by a cooling roller (usually a chrome-plated mirror roller) to solidify the molten plastic and form a flat and firm composite film.

 

2. With the support of black technology, these laminating machines are a bit "ruthless" ​

Different types of laminating machines have their own unique skills, especially in industrial production, they are synonymous with efficiency and precision. ​

Gachn group laminating machine: the ceiling of efficiency and precision ​

Imagine that a machine can "leak" dozens of meters of film per minute, and can also control the thickness error of the film to ±0.01! Gachn laminating machine has done this. It is equipped with an intelligent control system that can monitor the extrusion speed, temperature and substrate tension in real time to ensure that the transparency and tensile strength of each roll of film of different woven fabrics are exactly the same. ​

Gachn group(GACHN JEENAR) laminating machine: the behind-the-scenes promoter of high-end films ​

It can turn PP&PE materials into thin and tough films with efficient extrusion and precise temperature control technology. A "technical responsibility" indeed.​

 

3. Environmentally friendly and versatile, the "dream machine" of industrial production

In addition to the technical hard core, modern laminating machines have also "rolled" to new heights in environmental protection and multi-function. Many equipment use energy-saving heating systems, which reduce power consumption by 30% compared with traditional models; the exhaust gas recovery device equipped can convert harmful gases in the production process into harmless substances.

 

4. The future is promising: the infinite possibilities of laminating technology

From daily necessities to high-precision materials, laminating machines use high temperature and technology to quietly change our lives. The next time you see plastic composite packaging, you might as well pay more attention to it - this thin layer of film contains the wisdom and innovation of countless engineers. If you are more curious about laminating technology, or want to know about application cases in specific fields, please leave a message in the comment area to discuss!