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How to Perform a Tensile Strength Test According to ASTM D412

How to Perform a Tensile Strength Test According to ASTM D412
ASTM D412 is the most common standard for determining the tensile properties of vulcanized (thermoset) rubber and thermoplastic elastomers. Compounds in this family are used to create a vast array of consumer goods such as tires, footballs, and rubber bands.

What does it Measure?

ASTM D412 measures the elasticity of a material while under tensile strain, as well as its behavior after testing when the material is no longer being stressed. ASTM D412 is conducted on a
universal testing machine (also called a tensile testing machine) at a rate of 500 ± 50 mm/min until the specimen fails. Though ASTM D412 measures many different tensile properties, the following are the most common:

  • Tensile strength – the maximum tensile stress applied in stretching a specimen to rupture.
  • Tensile stress at a given elongation – the stress required to stretch the uniform cross-section of a test specimen to a given elongation.
  • Ultimate elongation – the elongation at which rupture occurs in the application of continued tensile stress.
  • Tensile set – the extension remaining after a specimen has been stretched and allowed to retract in a specified manner, expressed as a percentage of the original length.

When your rubber or elastomer components need reliable performance validation, GESTER delivers precise, reliable ASTM D412 testing services to help ensure your products meet quality and regulatory requirements.

Universal Testing Machine for Footwear (Dual Column) GT-K01

GESTER universal tensile tester is designed for conducting tensile, compression, bending, shearing, bonding strength, peeling, tearing and other tests for shoes ,rubber, plastic, leather, metal, nylon line, fabric, paper, aviation, packaging, construction, petrifaction, electrician, vehicle and other materials. It is a basic equipment of quality control, receiving inspection, physical test, mechanics research, material development.

GESTER universal tensile tester

Tensile strength tester Standards:
SATRA TM5, TM53, TM52, TM51, TM108, TM113, TM117, TM118, TM120, TM123, TM149, TM162, TM401, TM 411, TM 410,

ASTMD 751/2209 /412/624/3512 FIA 1206,

BS 5131- 3.7, 5.11, 5.13 , BS 5131-2.6

ISO 22650, ISO 19958, ISO 3377-1, ISO 3377-2, ISO 11644, ISO 20866, ISO 20867, ISO 19957, ISO 20874, ISO 20344-5.2.4, ISO 20345-5.3.1.2, ISO 17698, ISO 20875, ISO 22777, ISO 22776, ISO 22654, ISO 20863, ISO 20876, ISO 17695, ISO 17697, ISO34-1, ISO36, ISO37, ISO 17708, ISO 17696, ISO 17706, ISO 22650

AS/NZS 2210.2-5.2.4

DIN 53331,

GB/T 3903.8, GB/T 3903.9, GB/T3903.14 ,GB/T3903.20, GB/T3903.21, GB/T3903.22, GB/T 3903.23 , GB/T 3903.24, GB/T 3903.25, GB/T 3903.26, GB/T 3903.29, GB/T3903.32,GB/T 3903.39,GB/T 3903.40, GB/T 3903.43, GB/T 4689.20, GB/T20991-5.2.4, GB 21148-5.3.1.2, GB/T 17928, GB/T529, GB/T528, GB/T532, GB/T11413, GB/T21396

QB/T 2711, QB/T2675, QB/T2883, QB/T4118, QB/T4198

HG/T 2726, HG/T 2877, HG/T4805

Features of Tensile Testing Machine for Rubber

1.The power system: servo motor and servo drivers and worm gear and rod reducer and ball screw.

2.Control system: adopting Pulse Command control method, it will be more accuracy and easy to control.

2.The speed control range: 0.001-500mm or 0.001-1000mm/min ( option)

3.The Universal Tensile Testing Machine intermediate plate adjustment is both fast coarse and slow fine-tuning.

4.It will return to original site and save automatically ater testing.

5.Data transmission mode: RS232 transmission.

6. This Universal Testing Machine can realize constant speed, positioning, constant power, constant stroke control mode and multi-level control mode which can meet the test requirements of the ordinary.

7. Testing space: test width is 400 mm (standard)

8. All plate walking space: 1200 mm (excluding fixture, according to the customer requirements).

9. The entire displacement: the encoder is 1800 P/R, it can improve 4 times accuracy

10.Universal Tensile Testing Machine Using the LINE DRIVE encoder strong anti-interference ability displacement resolution 0.001 mm.

11.Safety device: overload emergency stop device, up and down stroke limit device, leakage automatic blackout system, automatic breakpoint stop function.
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Blog Post Building Trust and Conversion - Solving "Why Choose You?

When evaluating a valve bag making machine, visible parameters like maximum speed and daily bag production are certainly attractive. However, what truly determines your return on investment is often the quality unseen on the specifications sheet—will it remain as stable as ever after three years? Are its long-term failure rate and maintenance costs controllable?

We firmly believe that an excellent machine is the result of a combination of top-tier genes (core components), a superior framework (manufacturing process), and reliable support (professional service). Today, let's set aside marketing rhetoric and delve into the intricacies of the FK008 to understand the root of its exceptional reliability.

I. Core Component Matrix: A Powerful Alliance of Top Global Brands

The cornerstone of the FK008's performance stems from our uncompromising selection standards for core components. We firmly believe that only first-class input can guarantee first-class output.

System Category core components Brand selection (example) The value it brings to you
Electrical Control PLC, servo motor, human-machine interface Schneider (France) The system's brain provides precise commands, exhibits extremely high stability, and possesses strong anti-interference capabilities.
Pneumatic Systems Solenoid valve, cylinder, air conditioning unit SMC (Japan) / Festo (Germany) Quick and reliable operation, long service life
Transmission and Mechanical Servo planetary gear reducer SHIMPO (Japan) Ensure transmission accuracy and stability under high speed and high load, and eliminate vibration.
  Correction system BST (Germany) / FIFE (USA) Ensuring that the roll material is always aligned is fundamental to producing a perfect bag shape.
  rolling bearings NSK (Japan) / NTN (Japan) Extremely low friction and wear ensure smooth and precise long-term operation of the equipment.

 

Why is this so important? These brands, proven in harsh global industrial environments, signify longer lifespans, higher operational precision, and lower failure rates, fundamentally ensuring the continuity and predictability of your production.

II. Manufacturing Process Highlights: The Essence Lies in the Details

High-quality components require sophisticated manufacturing processes for perfect integration. At Gachn's factory, we pay attention to every detail that can affect equipment lifespan and stability:

**Key Structural Component Reinforcement:** Core transmission and load-bearing components undergo heat treatment, significantly improving the strength, hardness, and toughness of the steel, effectively resisting deformation and fatigue.

**Comprehensive Surface Protection:** After machining, parts undergo rigorous surface treatments (such as chrome plating, phosphating, and powder coating), greatly enhancing their wear and corrosion resistance, adapting to various workshop environments.

**Lean Assembly Standards:** Our assembly engineers follow strict operating instructions to ensure that the torque of every bolt, the sealing of every air passage, and the coaxiality of every transmission component are optimal.

(Images showcasing meticulous installation by workshop engineers, laser cutting, and welding details demonstrate the rigorous manufacturing process.)

III. Professional Complete Line Services: From Single Machines to Turnkey Projects

We understand that you need more than just a bag-making machine; you need a complete solution that consistently produces high-quality products. Gachn Group, with its strong integration capabilities, provides you with:

* Scientific Complete Line Planning: From yarn drawing, circular weaving, coating to bag making, we offer end-to-end equipment and reasonable production capacity design, ensuring seamless integration and maximum efficiency.

* Strong Project Delivery Capabilities: We provide turnkey projects from layout design, installation and commissioning to personnel training, saving you time and effort and enabling rapid production.

IV. Service and Commitment: Ensuring Your Investment is Worry-Free

Choosing Gachn means gaining a long-term, reliable partner. We promise:

* Warranty Commitment: A 12-month warranty on the entire machine.

Ongoing Support: We offer up to 3 years of free upgrades to the control system software and remote technical support.

Professional Training: We dispatch experienced engineers to provide on-site installation, commissioning, and operation and maintenance training, ensuring your team can operate the equipment independently and proficiently.

Ultimate Action Call: Choose Long-Term Stable Production Guarantee

An FK008 valve bag making machine is the culmination of over 200 patents, an integrated platform of top-tier global components, and Gachn Group's ultimate interpretation of "reliability."

It is ready to become the most robust and reliable link in your production line.

>>> Contact our sales team now for a personalized quote or to schedule a factory visit!

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Optimize Steering Performance with FENGYU’s Premium Side Rod Assy 48510-01W00

When it comes to maintaining precise steering control and suspension stability—especially in trucks and SUVs—the side rod assembly plays an indispensable role. As part of FENGYU’s comprehensive steering and suspension lineup, we proudly introduce our high-quality Side Rod Assy 48510-01W00, engineered to restore factory-level performance across a wide range of popular vehicle models.

With over 30 years of manufacturing expertise in automotive steering systems, FENGYU delivers side rod assemblies designed for precision fit, enhanced durability, and easy installation. Whether you’re servicing a rugged pickup or a family SUV, our components help ensure safe and responsive handling under all road conditions.

OEM side rod assembly supplier

 

Comprehensive Vehicle Coverage

FENGYU’s Side Rod Assy 48510-01W00 is developed with broad compatibility in mind. It is engineered to meet or exceed OE specifications for a variety of popular models, including:

  • Nissan Side Rod Assembly – Compatible with Nissan Titan, Frontier, and Pathfinder

  • Toyota Steering Rod – Suitable for Toyota Hilux, 4Runner, and Land Cruiser

  • Ford Side Linkage – Ideal for Ford F-150, Ranger, and Expedition

  • Chevrolet Steering Linkage – Fits Chevrolet Silverado, Tahoe, and Suburban

  • Honda & Mazda Side Rod Assy – Optimized for Honda Pilot and Mazda BT-50

We also supply custom side rod assemblies for other American, Japanese, and European models—helping distributors and repair shops serve a diverse customer base with just one reliable source.

 

Built to Endure: Superior Materials & Engineering

Every FENGYU Side Rod Assy 48510-01W00 is manufactured using high-strength carbon steel and precision cold forging to ensure structural integrity under heavy loads and repeated stress. Key features include:

  • Corrosion-Resistant Coating: Multi-layer zinc-nickel plating offers superior rust prevention, ideal for regions with salted roads or high humidity.

  • Precision Ball Joints: Heat-treated pivot points and advanced polymer bushings reduce friction and wear, delivering smooth steering feedback and extended service life.

  • OE-Equivalent Design: Dimensional accuracy within 0.01mm ensures hassle-free installation with no modifications required.

These engineering choices result in a long-lasting steering component that stands up to both daily commutes and demanding off-road use.

 

Customization & OEM/ODM Support

FENGYU understands the value of brand differentiation. We offer flexible OEM and ODM services for all side rod assemblies, including:

  • Custom finishes such as black phosphate or electroplated zinc

  • Laser-etched logos, part numbers, or barcodes

  • Branded packaging options—from bulk poly bags to retail boxes

With a low MOQ of just 100 pieces, we help wholesalers and distributors build a unique product lineup without high inventory risk.

Rigorously Tested for Reliability

Each Side Rod Assy 48510-01W00 undergoes stringent validation under FENGYU’s IATF 16949 and ISO 9001-certified quality system. Tests include:

  • Salt spray testing (up to 1,000 hours)

  • Fatigue and torque endurance validation

  • Dimensional and hardness inspections

 

These protocols ensure every assembly meets global performance and safety benchmarks.

Global Logistics & Expert Support

FENGYU maintains ready stock of over 100,000 steering and suspension components, including side rod assemblies, enabling fast order turnaround. Our experienced customer service team provides end-to-end support—from technical guidance to after-sales and warranty services—helping you maintain a trustworthy reputation in your local market.

Strengthen Your Steering Portfolio with FENGYU

 

As a factory-direct side rod assembly supplier, FENGYU combines competitive pricing, three decades of export experience, and proven product quality to help your business thrive.

Contact FENGYU today to request a free sample, catalog, or customized quotation. Let’s steer your success together.

 

 

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Focusing on Intelligence and Quality - Solving the "How to Ensure" Problem

In valve bag production, a tiny hole in the base fabric, a subtle patch offset, or blurred printing can lead to package damage, customer complaints, or even the return of an entire batch. These "insignificant" defects are silently eroding your profits and brand reputation.

Manual inspections are prone to fatigue due to the intense, repetitive work, resulting in a high rate of missed inspections. It's time to say goodbye to this uncontrollable risk. The AI-powered visual inspection system on the FK008 valve bag making machine is your "industrial eye" to address this core pain point.

 

I. System Analysis: Dual 4K Industrial Cameras Build a Comprehensive Quality Inspection Line

Our vision system is more than just a simple camera; it's an AI brain integrating high-speed cameras, customized lighting, and intelligent algorithms. It's typically deployed at two key workstations:

Base Fabric Inspection Station: Before bag making, the raw web is fully scanned to detect defects such as round threads, holes, heavy threads, splices, and scratches at the source. Finished Product Inspection Station: After bag production, finished bags undergo a final inspection to accurately identify defects such as offset bottom stickers, folded patches, missing corners, missing bottom stickers, uneven overlaps, and smudged or missing prints.

The system compares captured high-definition images against a built-in "perfection standard" in real time. If a defect is detected, an instruction is issued within milliseconds for the automatic rejection device to precisely remove it.

 

II. Data-Driven: Accuracy and Reliability Beyond the Human Eye

Our performance promises are backed by verifiable data:

Reject rate < 0.05%: This means that for every 10,000 bags produced, fewer than 5 defective items are missed. This figure far exceeds the limits of manual inspection, providing you with a near-absolute quality barrier.

Inspection speeds up to 120ppm: Perfectly matched to the FK008's high-speed production pace, quality inspection no longer becomes a production bottleneck. Saving 2-3 workers per production line: Based on a two-shift system, a single line can directly save up to hundreds of thousands of yuan in labor and management costs annually.

 

III. Intelligent Cloud Connectivity and User-Friendly Operation

Remote Diagnosis and Data Dashboard: Through cloud control technology, you can view production quality data in real time, and our engineers can also perform remote diagnostics and preventive maintenance.

 

Operational Requirement and Comprehensive Support: We honestly advise that to maximize system performance, operators must have a college degree or higher in science and engineering to quickly understand the system logic. But rest assured, Gachn Group will provide full support from installation and commissioning to comprehensive operational training, ensuring your team can quickly and independently get up and running.

 

Summary: More Than Inspection, More Than a Strategic Investment

Equipping the FK008 with an AI visual inspection system is more than just a feature; it's a strategic investment that enhances brand value and reduces overall costs. It elevates your product quality from relying on the experience of experienced technicians to trusting the accuracy and stability of AI, thereby building a solid quality defense against fierce market competition.

 

Witness the power of technology firsthand

Knowledge gained through books is often shallow. We sincerely invite you to witness for yourself how our AI-powered vision inspection system accurately "hunts" defects on high-speed production lines.

 

Would you also like to have such an intelligent system to safeguard your production line?

>>> Contact our sales engineers now to receive a free copy of the "FK008 AI Vision Inspection System White Paper."

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Why Are Traditional Cooling Systems Failing High-Power Applications

In today’s industries, including home comfort, pharmaceuticals, and food processing, the economic and environmental performance of cooling equipment is critical. Traditional air conditioners and cooling systems have fallen out of favor due to their high energy consumption, expensive maintenance costs, and inability to meet the demands of high-power cooling environments. In contrast, the emerging technology of Variable Frequency Chillers (VFCs) stands out as both reliable and efficient, particularly for high-power cooling scenarios.


Hstars High-Power Cooling System Technology Chiller


1. What is a Variable Frequency Chiller?

A Variable Frequency Chiller is a type of cooling equipment that can automatically adjust its cooling capacity based on real-time demands. This means the system can optimize power consumption without wasting energy when the load is low or causing inefficiency when running at full capacity. It ensures that the cooling output matches the needs of the environment at all times, offering both energy savings and enhanced performance.

2. Advantages of Variable Frequency Chillers

1. High Efficiency:

Variable frequency chillers adjust the cooling power based on real-time compressor performance and environmental temperature, ensuring that cooling is done efficiently and effectively.

2. Quiet Operation:

Compared to traditional chillers, VFCs automatically adjust their power and only engage the compressor when necessary, resulting in lower noise levels during operation.

3. Energy Saving:

Unlike traditional chillers that run at full power upon startup, variable frequency chillers can scale their power usage based on current demand, significantly reducing energy consumption.

4. Reliability:

With more integrated motors, VFCs offer simpler installation and easier maintenance compared to traditional systems. Their advanced design enhances operational reliability.

3. H.Stars Recommended Variable Frequency Chillers

When it comes to selecting the right VFC for large-scale cooling, H.Stars recommends using the "KCP" airflow guidance technology, which dramatically improves cooling performance. The future-proof compressor heads are sourced from top-tier global brands. The selection of the appropriate model should take into account the specific application, investment goals, and cooling efficiency, providing a comprehensive solution for high-power cooling needs.

Conclusion: Why VFCs are the Best Choice for High-Power Cooling

In summary, variable frequency chillers offer high energy efficiency, automatic power adjustment, and quiet operation, making them the ideal choice for environments requiring high cooling capacity. These systems ensure that optimal cooling performance is maintained across various conditions, making them the perfect solution for large-scale or high-power cooling needs.


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FENGYU Your Trusted Partner for High-Quality Side Rod Assy (Automotive Side Rod Assembly)

As a professional manufacturer specializing in auto suspension and steering parts with over 30 years of manufacturing and export experience, FENGYU has carved out a strong presence in the global aftermarket by delivering top-tier Side Rod Assemblies (Side Rod Assy). Our expertise lies in crafting precision-engineered side rod solutions that cater to 90% of vehicle makes worldwide—encompassing Japanese, American, Korean, and European models. Whether you need Honda Civic Side Rod Assy, Toyota Camry Side Rod Assy, Ford F-150 Side Rod Assy, Chevrolet Malibu Side Rod Assy, Nissan Sylphy Side Rod Assy, or Dodge Ram Side Rod Assy, FENGYU stands as your one-stop source for reliable, vehicle-specific components.

Aftermarket Side Rod Assembly

Engineered for Durability: Premium Materials & Meticulous Craftsmanship

At FENGYU, every Side Rod Assy is built to withstand the harshest driving conditions—from daily urban commutes to rough off-road terrains. We start with selecting industry-leading materials to ensure long-term performance:

 

Side Rod Core: Forged from high-grade S45C carbon steel, the main rod boasts exceptional tensile strength, resisting bending and wear even under heavy loads.

Dust Cover Boot: Made of EPDM rubber (ethylene propylene diene monomer), this component provides superior resistance to oil, ozone, and road debris, effectively protecting internal parts from contamination and extending the assembly’s lifespan.

Hardware Components: The Side Rod Bolt & Nut set is manufactured from high-tensile alloy steel, featuring precise threading for easy, secure installation without compromising structural integrity.

Side Rod Bushing: Precision-molded from polyurethane (PU) or rubber, the bushing absorbs vibrations and reduces noise during steering, enhancing ride comfort while minimizing friction between connected suspension parts.

 

Flexible OEM/ODM Solutions to Elevate Your Brand

We understand that aftermarket partners have unique branding and product needs—and FENGYU’s customization services are designed to meet those demands. Our OEM/ODM capabilities include:

Finish Customization: Choose from popular options like zinc plating (silver), black electrophoretic coating, or custom colors to match your brand aesthetic.

 

Branding Options: Laser engraving of your logo, part numbers, or batch codes directly on the Side Rod Assy for enhanced brand recognition.

Packaging Tailoring: From branded color boxes and blister packs to custom polybags with your company label—we ensure your products stand out on shelves.

Low MOQ Advantage: With a minimum order quantity of just 100 units per model, we make it easy for distributors, wholesalers, and importers to access tailored solutions without heavy inventory pressure. Plus, our factory-direct pricing ensures you stay competitive in the market.

 

Uncompromising Quality: Rigorous Testing & Global Certifications

Quality is the cornerstone of FENGYU’s operations. Every Side Rod Assy undergoes a multi-stage quality control process to meet or exceed original equipment (OE) standards:

 

Raw Material Inspection: All steel, rubber, and alloy components are tested via spectral analysis and hardness testing to ensure compliance with material specifications.

In-Process Testing: Dimensional precision is verified using 3D coordinate measuring machines (CMM), while torque endurance tests simulate real-world steering stress to confirm structural stability.

Pre-Shipment Audit: Final checks include salt spray testing (500 hours) for corrosion resistance and visual inspections to eliminate defects.

 

Our commitment to quality is further validated by IATF 16949 and ISO 9001 certifications—giving you full confidence that every FENGYU Side Rod Assy meets global industry benchmarks.

 

Reliable Support: Warranty, Stock, & 7/24 Service

FENGYU doesn’t just supply parts—we build long-term partnerships. Here’s how we support your business:

 

Warranty Coverage: All Side Rod Assemblies come with a 12-month/20,000-kilometer warranty. If issues arise, simply provide photos or videos of the concern, and we’ll offer prompt resolutions (refunds or replacements in your next order).

Ready Stock: With over 100,000 units in stock (covering popular models like Subaru Forester Side Rod Assy and Jeep Wrangler Side Rod Assy), we ensure fast delivery—most orders ship within 3–5 business days.

24/7 Service: Our team of automotive experts is available around the clock to answer questions, provide technical support, or assist with custom orders. For custom designs, lead times are just 30–45 days.

 

Partner with FENGYU for Side Rod Assy Success

Whether you’re stocking up on Mazda 3 Side Rod Assy for the Japanese market or Ford Mustang Side Rod Assy for American buyers, FENGYU combines quality, flexibility, and expertise to fuel your business growth. We’re more than a supplier—we’re your dedicated partner in navigating the aftermarket.

 

Ready to find the perfect Side Rod Assy solutions for your portfolio? Contact FENGYU today to request a free quotation, discuss customization needs, or explore our full product range.

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Precision-Engineered Inner Arm Shaft Kits Reinforcing Steering System Durability

With over three decades of specialized experience in automotive steering and suspension components, Xiamen Fengyu Autoparts Co., Ltd. has become a globally recognized manufacturer trusted by distributors and repair centers worldwide. Among our core product offerings, Inner Arm Shaft Kits represent a critical segment designed to restore steering precision and vehicle safety for a broad spectrum of Japanese and American car models.

Steering inner shaft assembly

Designed for Strength and Longevity

Every FENGYU Inner Arm Shaft Kit is manufactured using high-grade materials and advanced engineering processes. The shaft cores are constructed from hardened steel, treated through quenching and tempering processes to enhance surface hardness and fatigue resistance. Each kit includes precision-ground components that ensure exact fitment and smooth operation within the steering linkage system.

 

To guarantee lasting performance in diverse driving environments, our inner arm shafts are equipped with industrial-grade rubber seals that prevent dust, water, and road contaminants from entering the assembly. This is especially vital for vehicles operating in regions with harsh winters or coastal conditions, where corrosion and wear are accelerated.

 

Comprehensive Vehicle Compatibility

We supply Inner Arm Shaft Kits that meet OEM specifications for a wide variety of popular vehicles, including:

 

Japanese models: Toyota, Honda, Nissan, Mazda

American brands: Ford, Chevrolet, Dodge, Buick

European applications: Volkswagen, Audi, BMW

 

Each kit is engineered to match original performance benchmarks, ensuring easy installation and reliable operation without the need for modifications.

 

Customization and Supply Chain Agility

FENGYU supports both OEM and ODM requirements, offering tailored solutions such as custom packaging, logo engraving, and specialized surface treatments. With a low minimum order quantity and flexible production scheduling, we help clients maintain optimal inventory levels while reducing lead times. Our factory-direct model ensures competitive pricing without compromising quality.

 

Quality Assurance Backed by International Certifications

All inner arm shaft kits undergo stringent quality verification, including dimensional accuracy checks, torque testing, salt spray corrosion resistance validation, and dynamic load analysis. Our production facilities are IATF 16949 and ISO 9001 certified, affirming our commitment to global quality and safety standards.

 

Dependable Logistics and Customer Support

FENGYU’s well-established supply chain enables prompt and reliable delivery, supported by an extensive ready-to-ship inventory. Our customer service team provides expert technical assistance and responsive after-sales support, including warranty services and troubleshooting guidance. 

 

Partner with FENGYU for Superior Steering Components

Whether you supply automotive retailers, repair shops, or wholesale distributors, FENGYU’s Inner Arm Shaft Kits offer the durability, precision, and value that today’s market demands. We don’t just sell parts—we deliver confidence through every order.

 

Contact us today to request a catalog, sample, or competitive quotation.

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In-Depth Technical Analysis Gachn Technology Solve the "How

Last week, we introduced the FK008 valve bag making machine, setting new standards in efficiency and stability. Many industry experts have asked: How does the FK008 ensure precise, long-term stability at high-speed cycles exceeding 120 times per minute?

Today, we will delve deeper into two core modules—the full servo drive system and the patented bag opening and transfer mechanism—to uncover the engineering philosophy behind the FK008's exceptional stability.

 

Ⅰ. Full Servo Drive System: Infusing the Equipment with "Collaborative Intelligence"

Traditional equipment often uses a "mechanical long shaft + inverter" drive method, like using a single rod to drive multiple motions. This results in high inertia and awkward adjustments, and even a slight adjustment at one station can affect the entire system.

The FK008's solution is a full servo intelligent drive. Key stations (such as unwinding, bag transfer, and heat-sealing cutter) are equipped with independent servo motors, synchronized to the millisecond level by a central control system. This provides you with the following core benefits:

Ultimate Precision: Each servo motor functions as an independent "executor," with a response speed dozens of times faster than traditional methods. This means more stable bag length control and more precise cutting position, fundamentally reducing bag waste due to positioning errors.

Infinite Flexibility: Changing bag specifications? Simply enter the parameters on the HMI touchscreen, and all servo axes automatically adjust to their desired position. No mechanical component replacement is required, reducing commissioning time by over 70%.

Energy Saving and Consumption Reduction: The servo motor consumes energy only when in motion, with virtually zero power consumption during standby mode. Compared to traditional motors operating continuously, overall energy consumption is reduced by 10%-30%.

 

II. Patented Bag Opening and Transfer Mechanism: Eliminates Failure Points at the Root

Bag opening and transfer are the most prone to stalls in the bag-making process. Most equipment on the market, including some international brands, uses a combination of "suction cup bag opening" and "claw pressure transfer." This presents two major pain points: high maintenance costs due to numerous wearing parts and the risk of patent infringement.

 

FK008's revolutionary design:

1. Patented triangular bag opening mechanism—no suction cups, more reliable

We've completely eliminated traditional suction cups and adopted a unique, multi-step, coordinated bag opening process using negative pressure suction, synchronous belt traction, and servo levers.

Workflow: Initial suction at the bag opening by the negative pressure area → Precise gripping by the synchronous belt → Triangular formation by the servo lever. The entire process is seamless and harmless to the bag.

Customer Value:

Zero suction cup wear: No more suction cups requiring regular replacement, directly reducing maintenance costs and downtime.

High-speed adaptability: The large negative pressure suction area offers far greater reliability than a single suction cup. Even at high speeds and with a variety of bag materials, the bag opening success rate remains near 100%.

 

2. Vacuum transfer—no claw pressure, more stable

Comparing the internationally patented "gripping mechanism," the FK008 innovatively utilizes fully vacuum transfer technology. 3. Workflow: After the bag is cut, it is securely held and transferred by a large vacuum plate, smoothly delivering it to the next workstation.

Customer Value:

Absolute Safety: This technology is fully patented by Xiamen Jeenar Intelligent , completely eliminating the risk of intellectual property litigation and providing greater investment security.

Destructive Transfer: Flat-surface suction eliminates indentations or scratches caused by mechanical grippers, perfectly preserving the bag's surface quality.

 Patent for valve bag making machine

The FK008's stability is the result of meticulous design and material selection.

The FK008's stability is no accident. It stems from the underlying control precision provided by the full servo system and the patented bag opening and transfer mechanism, which eliminates traditional failure points in its mechanical design. These two factors combine to create a solid foundation for the machine's long-term, efficient, and stable operation, minimizing time and cost savings.

 

In-depth Interaction and Next Issue Preview

This stability is also based on top-tier core components. The FK008 utilizes leading international brands for its bearings, pneumatic components, and electrical systems. This not only ensures performance but also guarantees a long lifespan. "Want to know the detailed list of world-class component brands for FK008? Contact our engineers now to get complete configuration instructions and technical white papers."

 

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Revolutionizing Ice Rink Cooling H.Stars Low-Temperature Chiller for Precision and Efficiency

In the ever-evolving world of refrigeration technology, H.Stars has leveraged its deep technical expertise and continuous innovation to introduce a game-changing low-temperature chiller designed specifically for ice rinks. This product not only highlights H.Stars’ exceptional capabilities in refrigeration but also brings fresh opportunities for the ice rink industry.

Precision Temperature Control Energy-Efficient Chillers


1. Technological Innovation: Precision Temperature Control for the Perfect Ice Surface

Ice rinks demand high levels of uniformity and stability in ice surface temperature. H.Stars’ low-temperature chiller units have made significant breakthroughs in temperature control, offering precise regulation within a ±0.5°C range. The unit’s high-performance refrigeration compressor is extremely efficient, quickly adjusting cooling power based on control system commands to ensure accurate temperature control.
The unique heat exchanger design significantly boosts heat transfer efficiency, making temperature adjustments faster and more accurate. The software control system, acting as the "brain" of the unit, utilizes high-precision temperature probes to monitor both the internal and output water temperatures in real-time. Any minor temperature deviation is immediately corrected by adjusting the compressor, expansion valve, or other components, ensuring the ice remains at the ideal temperature. This guarantees the creation of the perfect ice surface for skating enthusiasts.

Low-Temperature Chiller Units



2. Energy Efficiency: Lower Operational Costs and Support for Sustainable Development

In terms of energy consumption, H.Stars' low-temperature chiller units deliver outstanding performance. Featuring a full-liquid evaporator design, the refrigerant is evenly distributed within the evaporator, ensuring extensive contact with the water flow. This enhances heat exchange efficiency, resulting in a 15% or more energy savings.
This innovative design reduces energy consumption, lowers operational costs for ice rinks, and supports global energy-saving and emissions-reduction efforts, contributing to sustainable development within the industry. Additionally, the unit can be equipped with a heat recovery function, which supplies free hot water while cooling, further improving energy utilization and creating added value for ice rinks.

Refrigeration Technology Ice Rink Cooling Chiller



3. Stability and Reliability: Ensuring Continuous Operation with Minimal Maintenance

Operating an ice rink requires equipment that is exceptionally stable and reliable. H.Stars low-temperature chiller units feature high-quality compressors and intelligent control systems that ensure stable performance across a variety of complex operating conditions. This reduces failure rates and extends equipment lifespan.
Units with multiple compressors employ a multi-refrigeration circuit design, so if one circuit fails, the remaining circuits continue to operate normally, ensuring uninterrupted ice rink operation and preventing financial losses due to equipment failure. A strict quality control system throughout the production process ensures that every chiller unit meets high reliability standards.

4. Customized Solutions: Tailored to Meet Individual Needs

H.Stars understands that each ice rink varies in terms of size, venue conditions, and operational needs. As such, we offer flexible, customized services tailored to specific requirements. Whether for a small commercial rink or a large professional competition arena, H.Stars can provide the most suitable solution to meet diverse and personalized demands.

Customized Ice Rink Solutions Chiller



Conclusion: A Breakthrough in the Ice Rink Industry

With innovations in technology, energy efficiency, stability, and reliability, along with a focus on customization, H.Stars' low-temperature chiller units have made significant strides in the ice rink sector. We believe that with the widespread adoption of H.Stars chillers, the ice rink industry will enter a new phase of higher quality and efficiency, providing a better experience for skating enthusiasts worldwide.


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Diamond Segment Manufacturing Process, Shapes, and Applications – A Complete Guide

When it comes to precision cutting in the stone industry, diamond segments are the core component that determines performance, efficiency, and durability. Whether you're cutting marble, granite, or engineered stone, choosing the right diamond segment and understanding how it's made can significantly impact your results.



In this comprehensive guide, SANG Diamond Tools walks you through everything you need to know about diamond segments—from how they are made, to the different segment shapes, and how to choose the right one based on your cutting needs.



What Is a Diamond Segment?

A diamond segment is the functional part of diamond tools like diamond saw blades, grinding shoes, and core drill bits. It is composed of diamond particles and metal bond powder, which are carefully engineered to deliver high performance for different cutting applications.



How Are Diamond Segments Made?
1. Preparation of Diamond and Metal Powder
The first step is sourcing high-quality diamond particles and metal powders. The formulation varies based on the cutting material. For example, granite requires a different diamond-metal mix than marble.

2. Mixing the Compound
Both components are mixed thoroughly—often for over 2 hours—to ensure uniform distribution. This step is critical to segment strength and cutting consistency.

3. Cold Pressing
The mixed compound is pressed into segment layers using an automatic cold-pressing machine. Depending on the cutting application, segments may have multiple layers:
Side Layers (higher diamond concentration)
Middle Layers (lower concentration)
Transition Layers (no diamond)


4. Die-Filling

The layered powders are placed into molds in the correct sequence for hot pressing.

5. Hot Pressing
The hot pressing process uses high temperature and pressure to bind the layers into a solid segment. This step defines the hardness, density, and overall durability of the segment.

6. Mold Removal
After cooling, the diamond segments are removed from the mold, ready for finishing.

7. Sand Blasting
Sand blasting removes burrs and smoothens the surface of the segment for optimal performance.

8. Inspection
Each segment undergoes strict quality control, including checks for dimensional accuracy, weight, and appearance.

9. Packing

Finally, the high-quality diamond segments are carefully packed and prepared for shipping.



Common Shapes of Diamond Segments and Their Applications
The shape of a diamond segment directly impacts cutting efficiency, sharpness, and lifespan. Here's a breakdown of the most common types:
1. Rectangular (Cube) Segments
Best for: Gang saw blades, large marble saw blades
Why: Provides maximum cutting surface and efficiency, ideal for softer stones like marble.
2. R-Shape (Fan-Shaped) Segments
Best for: Medium-diameter marble and granite saw blades
Why: Excellent for curved slab cutting and general-purpose applications.
3. M-Shape Segments
Best for: Hard stone cutting
Why: Sawtooth design enhances sharpness, increases cutting speed, but may reduce lifespan.
4. K-Shape Segments
Best for: Mining and long-duration cutting
Why: Focuses on durability and consistent performance over time.
5. T-Shape Segments
Best for: Applications requiring a balance of sharpness and lifespan
Why: High resistance to wear and impact, but at a higher cost.
6. W-Shape Segments
Best for: Serrated saw blades, microcrystalline stone, artificial granite

Why: High sharpness and sustained cutting performance.




Why Choose SANG Diamond Tools?

With over 30 years of experience in manufacturing premium diamond segments, SANG Diamond Tools delivers:
Customized diamond formulas for different materials
Precision engineering for consistent performance
Strict quality control at every step
Global supply capabilities
Whether you're in construction, mining, or stone fabrication, our diamond segments are designed to meet the highest standards of durability, efficiency, and cutting precision.

Diamond segments are essential for cutting tools used in stone and construction industries.
The manufacturing process involves multiple stages, from powder mixing to hot pressing and inspection.
Choosing the right segment shape can significantly improve performance based on your material and usage scenarios.
SANG Diamond Tools provides high-quality, custom-designed diamond segments for global markets.


Contact Us

Looking for the best diamond segments for your business?
Get in touch with SANG Diamond Tools today for expert advice and customized solutions.

Contact Us | info@sangtools.com | www.sangtools.com

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