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air-cooled screw chiller

What is the difference between an air-cooled screw chiller and a water-cooled screw chiller

Both air-cooled screw chillers and water-cooled screw chillers use semi-hermetic screw compressors, and screw compressors have a high energy efficiency ratio. At present, the compressors of screw-type industrial chillers mostly use compressor brands such as Hanbell Bitzer, Fusheng, and Refcomp and other compressor brands. The main difference between the air-cooled screw chiller and the water-cooled screw chiller is the form of heat dissipation. The air-cooled screw chiller uses a fan to dissipate heat, uses air as the cooling medium, and dissipates heat through the air through a fin condenser and a low-noise fan. To cool the refrigerant, the water-cooled chiller uses water as the cooling medium, and then the cooling water cools the refrigerant.


Secondly, the installation of the air-cooled screw chiller is simple and does not require a cooling tower. Because the screw chiller machine is relatively large, an external water tank is used. The air-cooled screw chiller is greatly affected by the ambient temperature, especially in some areas with high ambient temperature, which will cause poor cooling effect and may cause a high-pressure alarm due to excessive temperature. As the air-cooled screw chiller’s water quality requirements are small, so we recommend installing an air-cooled screw chiller where the water quality is not good. The water-cooled screw chiller is not affected by the environment, and the cooling effect is better than the air-cooled screw chiller. In the case of the same cooling capacity, due to the lower condensing temperature of the water-cooled screw chiller, higher cooling effect, lower power and lower power consumption, the operating cost of the water-cooled screw chiller is lower than that of the air-cooled screw chiller machine.


Therefore, when purchasing a screw chiller, whether to choose an air-cooled screw chiller or a water-cooled screw chiller requires us to consider the environment, installation, and cost. If you are still hesitating about how to choose a chiller, contact us and a professional refrigeration engineer will give you advice. Email: oumal@oumal.com.


air-cooled screw chiller vs water-cooled screw chiller

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Solutions to failures of air-cooled screw chillers

The air-cooled screw chiller is a screw chiller that uses fans to dissipate heat. The installation environment it needs must be open and easy to circulate, so that this operation will not affect the cooling effect of the air-cooled screw chiller .

 

Therefore, we should understand some common faults of air-cooled screw chillers and some troubleshooting methods:

 

1. The fan noise of the air-cooled screw chiller is too loud

 

Bearing component wear/excessive clearance: If it is worn, it should be replaced in time, and if the clearance is too large, it can be directly adjusted to a suitable position;

 

The speed is too high: it can be improved by reducing the speed, if it is not solved, replace the fan;

 

2. The temperature rise of the motor of the air-cooled screw chiller fan is too high

 

The flow exceeds the rated value: the valve needs to be closed at this time;

 

Motor or power supply problems: find out the reasons for the motor and power supply;

 

3. The bearing temperature of the air-cooled screw chiller fan increases

 

The fan shaft and the motor shaft are different: they need to be adjusted to be concentric;

 

Bearing damage: need to replace a new bearing, or directly contact the chiller manufacturer to replace it.

 

Insufficient lubricating oil (grease) or poor quality: If the lubricating oil is not enough, the company should fill it up to the required part; if there is a quality problem, it is necessary to clean the bearing or replace the more qualified lubricating oil (grease);

 

4. The air output of the air-cooled screw chiller fan is too small:

 

Blockage of air inlet, outlet and pipe: check and remove the blockage;

 

Insufficient valve opening, speed, and belt slack: you can check the bearing by adjusting the valve opening to a proper opening, tightening and replacing the belt, and checking the voltage.

 

Check that the connection between the impeller and the shaft is loose, which can be eliminated by direct prohibition; if the gap between the impeller and the air inlet is too large, it should be adjusted to a suitable gap.

 

The fan of the air-cooled screw chiller is equivalent to the cooling tower cooling system of the water-cooled chiller. If the heat dissipation effect is not good, the cooling capacity of the air-cooled screw chiller is absolutely insufficient, which directly affects the company’s refrigeration Water demand. Therefore, we need to maintain and maintain our chillers in a timely manner.

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